Description

Process Control Consultant (Mid-Level / Senior)

 About Us

Process Automation & Simulation Services (PASS) is a trusted leader in the automation industry, with over 30 years of experience delivering high-quality engineering and control system solutions nationwide. We specialize in electrical design and industrial control systems across diverse process and manufacturing industries, partnering with clients to deliver complete solutions from design through startup.

Our team works on a variety of projects involving DCS and PLC control systems—including platforms such as Rockwell Automation, Honeywell Experion, Emerson DeltaV, and Schneider Electric (Foxboro)—within a collaborative environment that values technical excellence, practical problem-solving, and hands-on project involvement.

Position Overview

PASS is seeking Senior and Mid-Level Process Control Consultants to support and lead control system design, implementation, and optimization across a range of industrial automation projects. These roles offer the opportunity to work directly with clients, contribute to all phases of project execution, and develop practical, high-performance control strategies. Level will be commensurate with experience.

Key Responsibilities

        Develop and implement process control strategies for DCS and PLC-based systems

        Configure, program, and troubleshoot control systems (Rockwell, Honeywell, DeltaV, Schneider Foxboro)

        Support system integration, testing, commissioning, and startup activities

        Analyze process performance and implement control improvements and optimizations

        Partner with clients and internal teams to deliver high-quality, practical solutions

        Develop documentation including functional descriptions, control narratives, and test procedures

        Participate in field work, commissioning, and system troubleshooting as required

 Qualifications

Process Control Consultant (Mid-Level)

        3–7 years of experience in process control, automation, or related field

        Working knowledge of DCS and/or PLC systems (Rockwell, Honeywell, DeltaV, or Schneider Foxboro)

        Experience with control system configuration, basic programming, and troubleshooting

        Understanding of process control fundamentals (PID control, loops, instrumentation)

        Strong problem-solving skills and ability to work collaboratively with project teams

Senior Process Control Consultant

        7+ years of experience in process control and industrial automation

        Advanced experience with DCS/PLC systems, including system architecture and integration

        Proven ability to lead control system design, implementation, and commissioning efforts

        Strong understanding of process dynamics, control strategies, and optimization techniques

        Experience working directly with clients and leading technical discussions

        Ability to mentor junior engineers and consultants and provide technical leadership

Compensation & Salary Range

        Process Control Consultant (Mid-Level): $105,000 – $125,000

        Senior Process Control Consultant: $120,000 – $155,000

Actual compensation will depend on experience and qualifications.

Benefits

        Company-paid medical and dental insurance

        401(k) with a 100% company match on contributions up to 7.5% of salary

        Paid time off and company holidays

        Life and disability insurance

        Professional development and training opportunities

 Additional Compensation

        Performance-based bonus tied to company and individual performance

        Overtime or straight-time compensation for hours beyond standard schedules, particularly during commissioning